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How To Build A Five Gallon Bucket Hydroelectric Generator

How To Build A Five Gallon Bucket Hydroelectric Generator

hydroelectric bucket

The power of the generator is dependent on the load that is connected to the system. The maximum power of 90W was achieved when a resistive load of 5 ohms was connected to the generator. As an example, a power of this magnitude is sufficient to power three 30W UV water treatment systems. Alternatively, it could power up to 80 one watt LED lights (dependent on line losses and draw from the inverter used).

Here is a list of materials that you will need ( i know the list is large but i bet you have most of them in your workshop already 🙂

Materials

Permanent Magnet Alternator and Body of the Generator
• One Supercore Permanent Magnet Alternator with fan assembly
• One five gallon bucket
• Three five gallon bucket lids

PVC Pipe and Fittings – Buy Here

• Four 3/4” 90 degree couplings
• Three 3/4” T’s
• Eight 3/4” straight couplings
• Four 3/4” to 1/2” adaptors
• One 3/4” to 2” adaptor
• Eleven 3/4” x 1 3/8” PVC pipe
• Four 3/4” x 3 1/4” PVC pipe
• Four 1/2” 90 degree couplings*
• Four 1/2” Plugs*
• Eight 1/2” x 1 3/8 PVC pipe
• Twelve 1/2” 45 degree couplings
• Two 2” straight couplings
• One 2” x 1 3/4” PVC pipe
• PVC cement

Threaded Rod and Hardware to Mount PMA to Bucket Lid – Buy Here

• Four 10-24 Pieces of threaded rod 4 ! ” long
• Eight 3/16” x 1 1/4” Fender Washers

Five Gallon Bucket Hydroelectric Generator Build Manual – Version 1
page 7 of 35
• Eight 10-24 lock washers
• Eight 10-24 washers
• Twelve 10-24 nuts

Threaded Rod and Hardware to Mount Splash Guard to PMA – Buy Here

• One 3/8” piece threaded rod at 3”
• One 3/8” piece threaded rod at 1 3/4”
• Four 3/8” fender washers
• Four 3/8” nuts
• Eight 3/8” lock washers
• Eight 3/8” washers

Hardware to Attach the Turbine to the PMA

• Four washers 3/4” ID, 1 3/4” OD.

Other Hardware and Materials – Buy Here

• 32 Pop Rivets – 1/8” diameter, 1/4” long
• Silicon Caulk
• Two 2” Straight Couplings
• One 2” PVC pipe 1 3/4” long

Tools – Buy Here

• Drill Press
• Power Hand Drill
• Table Saw
• Electric Mitre Saw
• Two Plywood Saw Blades (one for table saw and one for electric mitre saw)
• Hack Saw or metal cutting blade for the electric mitre saw
• Hole Saws
-7/8” hole saw for pipe stems in splash guard
-1 1/8” hole saw for manifold in manifold assembly
Five Gallon Bucket Hydroelectric Generator Build Manual – Version 1
page 8 of 35
-2 1/4” hole saw for the exit port in the bucket
• Drill bits
-1/16” for pilot holes
-1/8” for pilot holes and pop rivet holes
-3/16” for 10-24 threaded rod in manifold assembly
-1/4” for pilot holes
-5/16” for orifice in nozzle
-3/8” for pilot holes
-1/2” for pilot hole in turbine, outside diameter of orifice in nozzle and 3/8”
threaded rod in splash guard
-5/8” for center hole in turbine (a precision bit is best)
• Utility Knife
• Compass
• Ruler
• Ball Point Pen (that fits in compass)
• Pencil
• Awl, or similar marking tool
• Pop Rivet Gun
• Channel Locks
• 120 Sand Paper
• Wrenches
-15/16” open ended for PMA shaft nut
-5/16 allen key for PMA shaft
-9/16” open ended for 3/8” nuts
-3/8” open ended for 10-24 nuts
-1/2” open ended for negative PMA lead
-7/16” open ended for positive PMA lead

Safety Equipment – Buy Here

• Safety Goggles
• Ear Protection
• Respirator

Download the PDF Tutorial HERE...

This video below shows shows some of the assembly, as well as the generator in action.


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